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This formulation outlines the creation of a waterborne white direct-to-metal (DTM) paint with a focus on long-term protection. Here's a detailed breakdown:

• Description: The paint is formulated to provide long-term protection for various metal surfaces. It involves a multi-step process to ensure proper dispersion and incorporation of key additives for optimal performance.
• Components:
  1. DEIONIZED WATER: Primary solvent.
  2. TEGODISPERSE 750W: Dispersing agent provided by EVONIK.
  3. BYK 024: Defoamer from BYK Chemie.
  4. AMP90: Neutralizing agent supplied by ANGUS.
  5. DPM: Co-solvent from Dow Chemicals.
  6. KRONOS 2190: Titanium dioxide (TiO2) from KRONOS.
  7. DURCAL 5: Calcium carbonate (CaCO3) from OMYA.
  8. ASCONIUM-142DA: Anticorrosion additive from ASCOTEC.
  9. MAINCOTE 1100: Binder from DOW.
  10. BUTYL GLYCOL: Co-solvent from Dow Chemicals.
  11. ASCOTRAN-H10: Antiflash-rust additive from ASCOTEC.
  12. ACRYSOL SCT 275: Thickener from DOW.
• Total Composition:
  • Total Weight: 100
  • PVC: Approximately 22%
  • PVC/CPVC: Approximately 0.36
  • Gloss Level: 44 (measured at 60°)
• Salt-Spray Performance:
  • Substrate: Cold-rolled steel – Q-Panel S-Type
  • Exposure Time: 800 hours
  • Number of Layers: 1
  • Dry Film Thickness: 75 µm

This formulation offers detailed instructions for the manufacturing of a waterborne white DTM paint, emphasizing long-term protection and salt-spray performance. It includes information on the sequential addition of components, technical data such as PVC and gloss level, and details on salt-spray testing parameters.

This formulation is for a waterborne white direct-to-metal (DTM) paint designed for long-term protection, particularly for cold-rolled steel, with excellent salt-spray performance. Here's a breakdown:

• Description: The paint aims to provide long-term protection for cold-rolled steel, specifically designed for use as a direct-to-metal (DTM) coating. It is formulated to withstand salt-spray conditions for 500 hours.
• Components:
  1. DEIONIZED WATER: Serves as the main solvent.
  2. Disperbyk 154: Dispersing agent supplied by BYK.
  3. BYK 024: Defoamer from BYK Chemie.
  4. DPM: Co-solvent provided by Dow Chemicals.
  5. TAFIGEL PUR85: Thickener from MÜNZIG.
  6. KRONOS 2190: Titanium dioxide (TiO2) supplied by KRONOS.
  7. AMP90: Neutralizer from ANGUS.
  8. ASCONIUM-143: Anticorrosion additive from ASCOTEC.
  9. CARBOSET CR765: Binder from LUBRIZOL.
  10. DEIONIZED WATER: Additional solvent.
  11. DPM: Co-solvent from Dow Chemicals.
  12. TAFIGEL PUR 85: Thickener from MÜNZIG.
  13. TAFIGEL PUR 64: Additional thickener from MÜNZIG.
  14. ASCOTRAN-H10: Flash-rust inhibitor from ASCOTEC.
• Total Composition:
  • Total Weight: 100
  • PVC: Approximately 16%
  • PVC/CPVC: Approximately 0.29
  • Gloss Level: 85 (measured at 60°)

This formulation provides a comprehensive guide for manufacturing a waterborne white DTM paint with specific properties tailored for long-term protection and salt-spray performance. It includes detailed instructions for the sequential addition of components and essential technical data regarding PVC, gloss level, and more.

This is a formulation for a waterborne metal topcoat, specifically designed as a direct-to-metal (DTM) paint based on Orgal F 6560. Here's a breakdown of the formulation:

• Description: The formulation aims to provide a waterborne metal topcoat with good adhesion on metal, flash-rust resistance, and excellent salt-spray performance.
• Components:
  1. Water: Acts as the vehicle.
  2. Edaplan 490: Dispersing agent provided by Münzing Chemie.
  3. AMP 90: pH stabilizer from Angus.
  4. BYK 022: Defoamer supplied by BYK Chemie.
  5. Tafigel PUR 45: Polyurethane thickener from Münzing Chemie.
  6. Kronos 2310: Titanium dioxide (TiO2) supplied by Kronos.
  7. Orgal F 6560: Main binder (47% solid content) from Organik Kimya.
  8. BYK 348: Surface wetting agent provided by BYK Chemie.
  9. DPM: Coalescing agent from DOW.
  10. Asconium 142 DA: Corrosion inhibitor supplied by Ascotec.
  11. BYK 022: Additional defoamer from BYK Chemie.
  12. Ascotran H10: Flash rust inhibitor from Ascotec.
  13. Water: Additional vehicle.
  14. Tafigel PUR 44 (DPM+water 1:1): Polyurethane thickener provided by Münzing Chemie.
• Total Composition:
  • Total Weight: 100 kg
  • PVC: 20.0%
  • VOC (on wet): 37.0 g/l
  • VOC (on dry): 88.0 g/l
  • Density (wet): 1.31 g/ml
  • Total Solids: 53.4%
  • Volume Solids: 42.0%

This formulation provides a comprehensive overview of the components and their respective functions, along with important technical data regarding PVC, VOC, density, and total solids.

This is a formulation for a waterborne white direct-to-metal (DTM) coating, specifically designed for use with Worleesol VP E 320W and Asconium-111. Here's a breakdown of the key components and steps:

1. Step 1 (Mill-Base):
   • Function: Adding raw materials to the mill-base tank with good agitation.
   • Raw Materials:
     • WATER: Solvent
     • EDAPLAN 490: Dispersing Agent
     • BYK 024: Defoamer
     • AMP90: Neutralizer
     • LUZENAC HAT T84: Talcum
     • OMYACOAT 850 OG: Calcium Carbonate
     • KRONOS 2190: Titanium Dioxide (TiO2)
     • ASCONIUM-111: Anticorrosion Additive
   • Purpose: Disperse these components with a high shear rate for 10-15 minutes.
2. Step 2 (Let-Down Tank):
   • Function: Adding components to the let-down tank progressively with continuous stirring.
   • Components:
     • WORLEESOL VP E 320W: Binder
     • BYK 024: Defoamer
     • WATER
     • ECOS MIX 353 AQUA: Dryer
     • COAPUR 3025: Thickener
     • ASCOTRAN-H10: Flash-rust Inhibitor
   • Purpose: These components are added in order to create the final mixture.

This formulation aims to provide corrosion protection as a direct-to-metal coating, as indicated by the salt-spray and condensation tests performed on cold-rolled steel substrates. The paint data provided includes PVC and PVC/CPVC values, and adhesion is tested according to ISO standards.

This is a formulation for a waterborne red primer, specified to be used with NEOCRYL XK801 and ASCONIUM-143. The steps detail the addition of various raw materials in a specific order to create the primer. Here's a breakdown of the key components and steps:

1. Step 1 (Mill-Base):
   • Function: This step involves adding several raw materials to the mill-base tank with good agitation and then setting aside the mixture.
   • Raw Materials:
     • WATER: Solvent
     • EDAPLAN 490: Dispersing Agent
     • BYK 024: Defoamer
     • AMP90: Neutralizer
     • Dowanol DPnB: Co-Solvent
     • BAYFERROX 130M: Iron Oxide Pigment
     • DURCAL 5: Calcium Carbonate
   • Purpose: These components are dispersed with high shear rate for 10-15 minutes to ensure thorough mixing.
2. NEOCRYL XK801 WITH ASCONIUM-143:
   • Reference: WBACRY8730R
   • Guiding Formulation: Waterborne Red Primer
   • Salt-Spray Performances: CRS (Buiged 2313); 250 hours; 1 layer; 65-70 µm dry
3. Step 2 (Premix):
   • Function: Prepare a premix and set it aside for later use.
   • Components: ASCONIUM-143 (Anticorrosion Additive) and AMP90 (Neutralizer)
4. Step 3 (Let-Down Tank):
   • Function: Add components to the let-down tank in order with continuous stirring.
   • Components:
     • NEOCRYL XK801: Binder
     • STEP-2 PREMIX: Premix prepared in Step 2
     • BYK 024 (Defoamer), WATER, TAFIGEL PUR64 (Thickener), Dowanol DPnB (Co-Solvent), ASCOTRAN-H10 (Antiflash-rust Additive)
   • Purpose: These components are progressively added to create the final mixture.

This formulation is intended to provide corrosion protection as a primer for various substrates, as indicated by the salt-spray performance testing.

This formulation provides instructions for creating a waterborne grey primer, NEOCRYL XK801 WITH ASCONIUM-143, suitable for coating sand blasted steel. It emphasizes the need for thorough dispersion and mixing of ingredients to achieve desired performance, particularly in terms of corrosion protection as indicated by salt-spray performances.

Step 1:

• Add the following ingredients in order with good agitation in the mill-base tank, and set aside:
  • WATER: Used as a solvent
  • EDAPLAN 490: Dispersing Agent (Supplier: MÜNZING)
  • BYK 024: Defoamer (Supplier: BYK)
  • AMP90: Neutralizer (Supplier: ANGUS)
  • Dowanol DPnB: Co-Solvent (Supplier: Dow Chemicals)
  • SPECIAL IV Carbon Black: - Carbon Black (Supplier: ORION)
  • KRONOS 2190: TiO2 (Supplier: KRONOS)
  • DURCAL 5: CaCO3 (Supplier: OMYA)
  • BLANC ROC PLUS: Baryte (Supplier: MINERALS GIRONA)
• Disperse with high shear rate for 10-15 min and set aside.

NEOCRYL XK801 WITH ASCONIUM-143

• Reference: WBACRY8728C
• Date: 2020.05
• Guiding Formulation: Waterborne Grey Primer

SALT-SPRAY PERFORMANCES

• Sand blasted steel SA2,5; 200 hours; 1 layer; 70 µm dry

Step 2:

• Prepare the premix and set aside:
  • ASCONIUM-143: Anticorrosion additive (Supplier: ASCOTEC)
  • AMP90: Neutralizer (Supplier: ANGUS)

Step 3:

• Into the let-down tank, add the following in order, progressively, with continuous stirring:
  • NEOCRYL XK801: Binder (Supplier: DSM)
  • STEP-2 PREMIX
    • BYK 024 (BYK): Defoamer (Supplier: BYK)
    • WATER
    • Dowanol DPnB: Co-Solvent (Supplier: Dow Chemicals)
    • ASCOTRAN-H10: Antiflash-rust Additive (Supplier: ASCOTEC)
• STEP 1 MILL-BASE
  • Disperse with high shear rate for 5 min and add progressively:
    • TAFIGEL PUR64: Thickener (Supplier: MÜNZING)

This formulation offers instructions for creating a waterborne clear-coating with long-term protection against corrosion, as evidenced by its salt-spray performances on both cold-rolled and HD galvanized steel substrates. The inclusion of ASCONIUM-114 improves adhesion, as shown by the adhesion testing results. Manufacturers and users can utilize this formulation to produce coatings suitable for various applications, underscoring the importance of conducting tests to confirm performance under real-world conditions.

Product Name:

• ESACOTE PU77 WITH ASCONIUM-114

Reference:

• SPFWBPU821

Date:

• 2018-12

Type:

• Guiding Formulation Waterborne Clear-Coating

Manufacturing Instructions

STEP 1:

• Mix the following ingredients separately while stirring, and set aside:
  • AMP90 - Neutralizer (Supplier: ANGUS) - 0.3
  • ASCONIUM-114 - Anticorrosion Additive (Supplier: ASCOTEC) - 2.5

STEP 2:

• Into the let-down tank, add the following in order, progressively, with continuous stirring:
  • ESACOTE PU77 - Binder (Supplier: LAMBERTI) - 77.0
  • STEP-1 Premix
    • Deionized Water - 14.8
    • Butyldiglycol - Co-solvent (Supplier: Dow Chemicals) - 3.9
    • BYK 346 - Wetting Agent (Supplier: BYK Chemie) - 0.3
    • ASCOTRAN-H10 - Flash-rust Inhibitor (Supplier: ASCOTEC) - 0.3
    • TAFIGEL PUR 85 - Thickener (Supplier: MÜNZING) - 0.6
    • TAFIGEL PUR 64 - Thickener (Supplier: MÜNZING) - 0.3

Salt-Spray Performances

Cold-rolled steel:

• Duration: 400 hours
• Layer: 1 layer
• Dry Film Thickness (DFT): 35-40 µm

HD Galvanized steel:

• Duration: 1000 hours
• Layer: 1 layer
• Dry Film Thickness (DFT): 15 µm

Adhesion Testing Results

ISO 2409 24h after testing:

• With ASCONIUM-114: GR0 (Adhesion rating)
• Without ASCONIUM-114: GR5 (Adhesion rating)

This formulation provides instructions for creating a waterborne clear-coating with long-term protection against corrosion, as demonstrated by its salt-spray performances on both cold-rolled and HD galvanized steel substrates. The inclusion of ASCONIUM-114 improves adhesion, as evidenced by the adhesion testing results. Manufacturers and users can use this formulation to produce coatings suitable for various applications, emphasizing the importance of conducting tests to validate performance under real-world conditions.

Product Name:

• ESACOTE PU61 WITH ASCONIUM-114

Reference:

• WBPU1004T

Date:

• 2020-07

Type:

• Guiding Formulation Waterborne Clear-Coating

Manufacturing Instructions

STEP 1:

• Mix the following ingredients separately while stirring, and set aside:
  • AMP90 - Neutralizer (Supplier: ANGUS) - 0.3
  • ASCONIUM-114 - Anticorrosion Additive (Supplier: ASCOTEC) - 2.5

STEP 2:

• Into the let-down tank, add the following in order, progressively, with continuous stirring:
  • ESACOTE PU61 - Binder (Supplier: LAMBERTI) - 77.0
  • STEP-1 Premix
    • Deionized Water - 13.9
    • Butyldiglycol - Co-solvent (Supplier: Dow Chemicals) - 3.9
    • BYK 346 - Wetting Agent (Supplier: BYK Chemie) - 0.3
    • ASCOTRAN-H10 - Flash-rust Inhibitor (Supplier: ASCOTEC) - 0.3
    • VISCOLAM PS 166 - Thickener (Supplier: LAMBERTI) - 1.2
    • VISCOLAM PS 202 - Thickener (Supplier: LAMBERTI) - 0.6

Salt-Spray Performances

Cold-rolled steel:

• Duration: 200 hours
• Layer: 1 layer
• Dry Film Thickness (DFT): 40-45 µm

HD Galvanized steel:

• Duration: 650 hours
• Layer: 1 layer
• Dry Film Thickness (DFT): 35-40 µm

Adhesion Testing Results

ISO 2409 24h after testing:

• With ASCONIUM-114: GR0 (Adhesion rating)

formulation and technical data sheet for a product named "WBACRY700RF1," which is a protective rust-converting clear-coating. The document details the ingredients and the manufacturing process required to create the coating, as well as specifications for its application and performance. Here's a breakdown of the information:

Formulation

Product Name:

• WBACRY700RF1

Type:

• Protective Rust Converting Clear-Coating

Manufacturing Instructions

STEP 1:

• Mix the following ingredients separately while stirring, and set aside:
  • AMP90 - Neutralizer (Supplier: ANGUS)
  • ASCONIUM-114 - Anticorrosion Additive (Supplier: ASCOTEC)

STEP 2:

• Into the let-down tank, add the following ingredients in order, progressively, with continuous stirring:
  • AC2403 - Binder (Supplier: ALBERDINGK BOLEY)
  • BYK024 - Defoamer (Supplier: BYK)
  • Add the mixture from STEP-1
  • Water
  • ENHANCER 300 - Co-solvent (Supplier: EASTMAN)
  • ACRYSOL RM5000 - Thickener (Supplier: DOW)
  • TEGOWET KL 245 - Wetting Agent (Supplier: EVONIK)
  • ASCOTRAN-H10 - Flash-rust Inhibitor (Supplier: ASCOTEC)
  • ASCOTRUST X1 - Rust Converter (Supplier: ASCOTEC)

Dry Film Thickness (DFT) Variations

• DFT 20µm
• DFT 25µm
• DFT 30µm
• DFT 50µm

Salt-Spray Performances – 250 Hours

Testing Results:

• Indicates that the coating provides protective rust-converting properties.

Coating Types

• Clear-Coating WB Coating
• WB Metal Coating

Various Pre-treatments

• WBACRY700RF1 with Tannic Acid Based Pretreatment
• WBACRY700RF1 with ASCOTRUST Based Pretreatment

Purpose

The document provides comprehensive details for manufacturers and users to evaluate the clear-coating's performance and suitability for various applications. It emphasizes the necessity for full-scale testing in real-world conditions to ensure the product's effectiveness and reliability.

This formulation is intended for creating a water-based, clear coating that converts rust and protects metal surfaces from further corrosion, with various options for dry film thickness and pre-treatment methods.